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design.md

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Design

The designs as of 2025 are working designs. Working docs are for distributing robot modules between collaborators, but the designs may be pre-prototype and untested.

Intentions

_Design intentions discussion here. For the full design, the intent must be decided collaboratively. For the design of modules, a respective expert can make initial targets & describe design intent in this section.

Goals

Key Goals for Design

  • Support low-cost, repeatable build from the ground-up in any global region.
  • Generate a minimal viable DDMR configuration for 10kg payload
  • Fully modular design: every part belongs to a subassembly which has utility or testable goals independent of the full robot
  • Minimize custom parts: The robot is a custom design but the parts should be standard, as much as possible
  • Commonization: Aim to match SCUTTLE original modules in design details for: Selection of hardware, wiring configuration, etc.
  • Outsourced Data: for each module and each part, we use well-documented selections, and design choices backed by ubiquitous data.
  • Ownership of design: each module can be traced to an "owner" who fully understands the module & can produce documentation

Resources

resources for designers arriving to help

Glossary

  • DDMR: differential drive mobile robot
  • ownership: responsibility for producing professional explanatiosn for each decision in an item.

Chassis

_Descriptions for parts, construction, key tolerances, assembly, and design intent for each module.

Frame

The aluminum rectangular frame, and DIN rail mounting configuration.

Wheel Assembly

Design for wheel module with wheel, bearings, shaft, pulley, motor, and belt as needed.

Prints

Special notes for printed parts

Unique parts

Discussion of parts that differ from a downscaled version of SCUTTLE Original design.

BOM

Parts list

Suggested materials copied from BOM spreadsheet, updated 2025.02.24

Item Product
Extrusion 10pcs 1m amazon
Wheels skate wheels 70mm, Amazon
Motor Driver 4pcs L298N Amazon
Encoders AS5600 10-bit Encoder, Amazon
Motors 10pcs gearmotor 113RPM Amazon
Connectors 75pcs lever wire connectors
Camera arducam 5mp
Battery LiPo 4pack Amazon
Fasteners M5 drop in nuts
DIN rail 10pcs 1m amazon
Corners 20sets M5 corner brkt
casters 50pcs blue caster amazon
belts timing belt GT2, 10pcs, amazon
pulley aluminum pulley GT2x16, amazon
3D Parts Filament, 1kg, amazon
CPU ESP8266, amazon